|Place of Origin:||China|
|Model Number:||TT-21 , TT-24 , TT-30 , TT-36 , TT-40 , TT-45 , TT-60 , TT-80|
|Minimum Order Quantity:||1 set|
|Packaging Details:||Iron box|
|Color:||Yellow, Customized||Filter Area (㎡):||21m2 24m2 30m2 36m2 40m2 45m2 60m2 80m2 Filtration Area|
|Type:||Automatic Liquid Discharging||Applciation:||Medium Capacity Vacuum Ceramic Filter|
|Filter Area:||2 Square Meters||Product Name:||Disc Vacuum Filters|
TT-2, TT-4,TT-6,TT-8,TT-9,TT-10,TT-12, TT-15 , TT-18
TT-21 , TT-24 , TT-30 , TT-36 , TT-40 , TT-45 , TT-60 , TT-80
|Filtering area:||1-120 m2|
|Filtering elements:||Ceramic plates|
|Self Clean:||Acid Washing and Ultrasonic Device|
|Discharging of cake:||Auto-discharging with scraper and belt conveyer|
|Discharging of filtrate:||Vacuum Liquid Discharging Tank|
1. High efficiency, energy saving and environmental protection
The capacity of the filter is 50% higher than that of the traditional filter, the moisture of the filter cake is low, the loading power is only about 10% of the rotary vacuum filter, the vacuum degree is high, the solid content of the filtrate is 50PPm, and it can be recycled.
2. Stability of the whole machine
The design is reasonable and meticulous, the key matching parts touch screen, PLC, frequency converter, metering pump, pressure transmitter and so on are selected by international and domestic famous brands. The capacitive liquid level meter independently developed by the company has the advantages of strong stability, accurate detection data, strong anti-interference etc...
3. High degree of intelligence
The production process has PLC automatic control, with human-computer interaction interface, simple operation, convenient maintenance, system parameters adjustable, alarm function perfect, historical data preservation and query
4. Filter plate performance is superior
Ceramic plate: it has the advantages of uniform and controllable pore size distribution, high porosity, good water permeability and high pressure resistance. The company owns the only full automatic spray film line of ceramic plate in China, and produces filter plates of different materials, such as alumina (white corundum, Zong Gangyu), silicon carbide and polymer according to the customer's demand, meeting the needs of filtering different properties of materials
Polymer filter plate: The ultra-high molecular weight PE material in the control of integrated filter plate, with corrosion resistance, high compressive and flexural strength, filtration effect, wide application, light weight, recyclable, etc., can be widely used in Mining, chemical, smelting, titanium dioxide and other corrosive boring filter fields
5. Distribution valve device
Three-position positioning and distribution valve, with automatic adjustment center, self-pressing, reliable sealing and other advantages
6. Ultrasonic cleaning system
According to the particle size and distribution of the logistics and corrosive conditions and other conditions, configure different frequency, power ultrasonic cleaning system, configure the tank positioning or lifting type ultrasonic box installation method
7. Mixing system
According to the conditions of the material density and particle size distribution, pneumatic, mechanical swing and mechanical + pneumatic combination are used to agitate the material of the tank body to prevent material stratification in the tank body.
8. Backwash system
Ensure that the filter core and the filter plate cavity are free from contamination caused by poor water quality, avoid instantaneous concentration reduction of the material, and configure gas + water backwashing or gas backwashing cleaning methods. The cleaning effect of ultrafine particle filter plate in tailings is significant.
9. Automatic drainage system
Depending on the model of the model, an integrated automatic or separate automatic drainage method is configured. With the advantages of running energy-saving (operating power reduced 5-10kw), low failure rate, convenient on-site installation, no height difference requirements, etc.
10. Special cleaning device
For the different physical and chemical properties of the material on the filter block caused by failure, the company developed a special cleaning agent, cleaning agent and cleaning program for regeneration and cleaning, so that filter plate microporous dredge to more than 80%. Aluminum plate recycling
Slurry suction zone: when working, the filter plate submerged in the slurry forms a layer of filter cake on its surface under vacuum pressure in the role of the capillary action. The filtrate goes through filter plate into the distribution valve and the drain pipe.
Washing zone: When the cake rolls out the slurry, the filter cake is spray washed.
Drying zone: the filter cake continues to dehydrate under the action of high vacuum force.
Discharge zone: Scraper automatically unloads under the condition of no vacuum,
Backwashing zone: Industrial water or filtrate goes through the distribution valve into the ceramic plate from the inside out for cleaning and washes the clogged pores. After a cycle use of the ceramics plate, it is cleaned by mixing ultrasonic wave with low concentration acid to keep its efficient use.
Automatic liquid discharging
Large Capacity Systemsfrom 100m2 ~ 120m2 filtration area
|Specification (N m2 )||5m2||6m2|
|Liquid discharging way||Automatic liquid discharging||Filter pump drainage||Automatic liquid discharging||Filter pump drainage|
|Size L×W×H (mm)||9190×3720×2960||9190×3720×2960||8780×3850×3180||9190×3850×3180|
|Outer diameter of plate (mm)||φ2215||φ2215||φ2360||φ2360|
|Filter area (㎡)||100||100||120||120|
|Quantity of plate (Circle)||20||20||20||20|
|Quantity of ceramic plate(pcs)||240||240||240||240|
|Total weight (t)||21.5||21.5||24.5||24.5|
|Max overhaul weight (t)||5.5||5.5||5.5||5.5|
|Volume of tank (m3)||11.5||11.5||13.5||13.5|
|Installed power (KW)||49.4||63.9||59.4||81.9|
|Max working power (KW)||37||51.5||45||67.5|
|Power of spindle speed reducer||7.5||7.5||7.5||7.5|
|Power of stirring speed||11||11||15||15|
|Power of vacuum Pump(KW)||11/7.5||11||15/7.5||15|
|Powere of circulation||22||30|
|Power of controlled volume pump (KW)||0.2×2||0.2×2||0.2×2||0.2×2|
|Power of ultrasonic (KW)||12||12||14||14|
|98％ dosage of nitric acid (kg/d)||90||90||108||108|
|Clean water (m3/h)||18||18||21.6||21.6|
|Entrance pressure of clean water (Mpa)||0.35 ~ 0.5||0.35 ~ 0.5||0.35 ~ 0.5||0.35 ~ 0.5|
|Production water consumption (m3/d)||69||69||81||81|
|Entrance pressure of production water||0.5 ~ 0.7||0.5 ~ 0.7||0.5 ~ 0.7||0.5 ~ 0.7|
|Air volume for gas back flushing (m3/min)||3||3||4||4|
|Valve control gas||0.5||0.5||0.5||0.5|
|Air intake pressure(Mpa)||0.7||0.7||0.7||0.7|
|Main shaft speed (r/min)||0.5 ~ 1.5||0.5 ~ 1.5||0.5 ~ 1.5||0.5 ~ 1.5|
|Speed of agitator (r/min)||12 ~ 20||12 ~ 20||12 ~ 20||12 ~ 20|
Why choose KSQ company?
1. Training is FREE.
2. 24 hours service, Whenever you need us, for installation, maintenance, or proper use, we will be right there for you.
3. We provide 1 year warranty to make sure your machine runs consistently.
4. We always keep certain inventory level of spare parts, which means the replacements can be shipped to you right away whenever you need them!
Questions we will need to know for any inquiry:
1. what is the raw material do you want to process? Iron ore, copper ore, or others
2. What is the feed concentration of raw material?
( usually for mineral processing 60%200mesh,for the cement 350mesh)
3. What is the capacity per hour do you need? wet type or dry type?
4. The particle size of material?
Contact Person: Selena Wang